Process Engineer

Role Overview The Manufacturing/Process Engineer is responsible for designing, validating, implementing, and continuously improving production processes to ensure on-time delivery with required quality and optimized cost. The role leads new product industrialization, supports production, and drives continuous improvement using structured problem-solving and lean methodologies. Key Responsibilities 1.Process Design, Validation & Implementation Develop and implement robust manufacturing processes aligned with QCD targets. Prepare and maintain PFD, PFMEA, Control Plan, and SOPs. Lead process validation and technology transfer activities. 2.Continuous Improvement Drive Lean, Kaizen, and productivity improvements. Conduct time studies, MOST analysis, and line balancing. Implement poka-yoke, automation, and digital solutions. 3.Capacity & Layout Planning Perform capacity planning and Cp/Cpk studies. Design plant layouts, material flow, and workstation optimization. Improve throughput and production efficiency. 4.New Product Industrialization Lead APQP, FMEA, and new product launch. Establish manufacturing lines and ensure smooth ramp-up. 5.Tooling & Automation Design jigs, fixtures, and assembly tools. Troubleshoot process and tooling issues to maintain stability. 6.CAPEX & Budgeting Prepare ROI for capital investments. Handle procurement, installation, and commissioning of equipment. Skills & Competencies Lean Manufacturing, Six Sigma, Kaizen knowledge. Expertise in PFMEA, APQP, Control Plan. Strong analytical and problem-solving skills. Hands-on automation and assembly line experience. Experience & Qualification Experience: 10–12 years Qualification: Diploma or BE Mechanical Industry & Domain Automotive / Rolling Stock preferred Rubber-to-metal bonded components Technical Knowledge Hydraulic press, vulcanization, assembly processes, painting What could you accomplish in a place that puts People First? At Wabtec, it’s not just about a job - it’s about the impact you make